Proven Industrial Use Cases
Real-world deployments demonstrating reliability, performance, and value in the toughest industrial environments
Rail Transportation
The Challenge
Railway operators need reliable communication networks across hundreds of kilometers, connecting trains, stations, control centers, and wayside equipment. Systems must handle constant vibration, extreme temperatures, and electromagnetic interference while maintaining 24/7 uptime for passenger safety.
Our Solution
Our EN50155-certified switches, routers, and wireless systems provide redundant, fail-safe communication backbones. Ring topology with MRP/RSTP ensures sub-millisecond recovery. Cellular routers on rolling stock enable real-time passenger information, CCTV, and diagnostics.
Results
- 99.99% network uptime across multi-country rail networks
- Real-time train location and passenger information systems
- Integration of legacy signaling with modern IP networks
- Reduced maintenance costs through remote monitoring
Oil & Gas
The Challenge
Upstream, midstream, and downstream operations span remote locations with harsh environments, explosive atmospheres, and critical safety requirements. Operations require real-time SCADA data, video surveillance, and emergency response systems with zero tolerance for failures.
Our Solution
ATEX/IECEx certified equipment for hazardous areas (Zone 1/2, Class I Div 2). Redundant fiber and wireless backhaul for wellheads, pipelines, and refineries. Edge computing for local processing and reduced cloud latency. Explosion-proof enclosures with purging systems.
Results
- Safe operation in Zone 1 hazardous areas
- Real-time pipeline monitoring and leak detection
- Remote control of offshore platforms reducing personnel exposure
- Integration of legacy RTUs with modern IIoT platforms
Power Utilities
The Challenge
Smart grid deployments require secure, reliable communication between substations, transformers, distribution automation equipment, and control centers. IEC 61850 protocol support, precise time synchronization (IEEE 1588), and cybersecurity are critical requirements.
Our Solution
IEC 61850-compliant switches with GOOSE message prioritization, PTP grandmaster clocks, and built-in firewall protection. MPLS and VLAN segmentation isolate operational technology (OT) from IT networks. Wide temperature range for outdoor substation installations.
Results
- Sub-microsecond time synchronization for protection relays
- Reduced outage response time through automated switching
- Enhanced grid visibility and predictive maintenance
- Compliance with NERC CIP cybersecurity standards
Water & Wastewater
The Challenge
Treatment plants and pumping stations require monitoring and control across geographically dispersed facilities. Equipment faces high humidity, corrosive atmospheres, and limited access to power and communication infrastructure.
Our Solution
Industrial cellular routers with dual-SIM failover connect remote sites. Serial device servers integrate legacy PLCs and flow meters. Solar-powered edge gateways with low-power operation enable monitoring in off-grid locations. IP68-rated enclosures resist moisture ingress.
Results
- Real-time monitoring of water quality parameters
- Reduced truck rolls through remote diagnostics
- Early detection of equipment failures and leaks
- Compliance with environmental reporting requirements
Manufacturing
The Challenge
Industry 4.0 initiatives demand real-time data from production lines for predictive maintenance and quality control. Factories have a mix of old and new equipment with varying communication protocols. Harsh conditions include metal dust, oils, and chemicals.
Our Solution
Modbus TCP/RTU gateways bridge legacy equipment to modern MES/ERP systems. TSN (Time-Sensitive Networking) switches enable deterministic communication for motion control. Edge AI platforms perform quality inspection and anomaly detection locally.
Results
- 50% reduction in unplanned downtime through predictive maintenance
- Integration of 20+ year old machines into IIoT platforms
- Real-time production monitoring and OEE calculation
- Quality traceability and compliance documentation
Mining
The Challenge
Open-pit and underground mining operations face extreme dust, vibration, and temperatures. Autonomous vehicles, remote monitoring, and personnel safety systems require ultra-reliable connectivity across vast areas with challenging RF propagation.
Our Solution
Ruggedized WiFi mesh networks provide mobile coverage for autonomous haul trucks. Private LTE/5G for high-bandwidth video surveillance. Intrinsically safe tablets and radios for underground communication. Fiber-to-the-mine for backhaul.
Results
- Real-time tracking of personnel and equipment for safety
- Autonomous vehicle operations increasing productivity 20%
- Environmental monitoring and dust suppression automation
- Integration with mine planning and dispatch systems
Other Industries We Serve
Building Automation
Transportation
Marine & Ports
Defense
Telecom
Agriculture
Smart Cities
Healthcare
Deployment Statistics
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Our engineering team specializes in custom solutions for challenging industrial environments. Let's discuss your specific requirements.